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FD-30F R&D-Standard

The pilot-scale freeze dryer (R&D) in this series replicates the functionality of production-scale freeze dryers, making it suitable for optimizing industrial freeze-drying parameters. It can be used for process scale-up, approaching production-scale parameters. Whether in early-stage research and development or later in the process scale-up phase, it can provide high-performance process parameters.
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Product Advantage

1. Meeting Unique Sample Requirements:

In fields like pharmaceuticals, life sciences, and specialized materials freeze-drying, some products have critical temperatures lower than those conventional freeze dryers can handle. SONYAN Freeze Dryer achieve breakthroughs by using targeted design and process optimizations.

2. Compliance with Industry Standards:

SONYAN Freeze Dryer adhere to strict standards such as U.S. FDA CFR PART 11 and updated GMP requirements. Our proprietary control systems ensure user-friendliness and process compliance.

3. Tray and Cold Trap Technology for Uniform Drying:

Specialized tray and cold trap technology in SONYAN Freeze Dryer deliver uniform drying. The stable control system simplifies process optimization.

4. Rapid Heating and Cooling:

Heating and cooling

rates of up to 1°C/minute match industrial freeze dryers.

5. Thermal Radiation Layer:

The top tray functions as a thermal radiation layer for even heating.

6. Hygienic Design:

SONYAN Freeze Dryer use high-quality stainless steel for sample contact materials, ensuring easy cleaning.

7. Advanced PLC System:

Our systems utilize the same PLC technology as industrial freeze dryers, offering precise control and process repeatability.

8. Comprehensive Data Management:

Easily design, load, and store process programs. Real-time recording, freeze-drying curve generation, and reporting simplify process optimization and verification.


Technical Parameters

Model


FD-20F

Standard

FD-30F

Standard

FD-50F

Standard

FD-100F

Standard

Freeze Drying Area

0.3

0.4

0.7

1.03

Cold Trap Temperature

<-75 (no-load)

Vacuum Level

Pa

≤1 (no-load)

Shelf Temperature Range

-55-+70 (no-load)

Maximum ice capacity

kg/24h

≥6

≥8

≥10

≥15

Number of Shelf Layers

pcs

3+1

4+1

4+1

6+1

Material Tray

mm

400×270

340×300

480×360

480×360

Shelf Spacing

mm

70

50

50/ Optional 70

70

Overall Power

kW

3

4.5

5.5

6.5

Weight

kg

300

400

600

700

Dimensions

mm

1033×781×1580

825×928×1366

823×1008×1420

876×1190×1727

Loadable Materials

L

3

4

7

10

Defrost Mode

-

Electric Defrost

Natural Defrost

Natural Defrost with Optional Electric Defrost

Electric Defrost

Safety Devices

-

Audible Alarm, Emergency Stop Switch, Overpressure Protection

Power Supply

-

Single-phase 3-wire, 220 volts

Single-phase 3-wire, 220 volts

Single-phase 3-wire, 220 volts

Three-phase 5-wire, 380 volts

Three-phase 5-wire, 380 volts

Optional features:

· Vacuum level control

· Eutectic point testing

· Chamber isolation valve

· Remote control via PC or mobile app

· Imported vacuum pumps

· Anti-oil backflow solenoid valve

· Oil mist filter


Product Uses

SONYAN Freeze Dryer offers a range of specialized products, including ultra-low-temperature freeze dryers with partition temperatures of -55°C, -65°C, -75°C, and -100°C. These are widely used in domestic research institutions and biopharmaceutical companies.


Product Operate Guide

The control system of this machine features a large touchscreen, providing convenient, straightforward operation with powerful functionality. Each screen displays a wealth of data in an intuitive and clear manner. It can store hundreds of temperature control programs, with each program allowing for the configuration of up to 36 segments.

Advanced fuzzy PID control algorithms ensure precise and stable temperature control. During automatic temperature control, you can modify temperature parameters and skip segments as needed, offering flexibility in operation. The system controls shelf temperatures according to pre-set parameters. Multiple stability measures are incorporated into the system, ensuring stable and reliable operation.


FAQ

1. What industries is the general-purpose research and development pilot freeze dryer suitable for?

The general-purpose research and development pilot freeze dryer is suitable for various industries, including pharmaceuticals, life sciences, chemical engineering, food, and more, for researching and developing freeze-drying processes.


2. What is the maximum capacity of this pilot freeze dryer?

The capacity of the general-purpose research and development pilot freeze dryer can vary depending on the specific model but typically ranges from a few liters to tens of liters.


3. What special optional features are available?

This freeze dryer offers optional features such as vacuum level control, eutectic point testing, remote control capabilities, imported vacuum pumps, and more, catering to diverse research and development requirements.



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Meditry Instrument Co., Ltd., 2 hours drive from Shanghai, is specialized in exporting and supplying high quality laboratory equipment, medical equipments, petroleum oil and chemical testing instruments.

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